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Technology

R&D & Technology

In-house calendering, coating and finishing lines, with development built around weight, width, hand-feel and colour.

01

Coating

PVC paste is coated evenly onto the backing, with coating weight and softness set for the application.

02

Calendering

Surface layer and backing formed in one pass for consistent weight and thickness and an even, dense surface.

03

Foaming

The layer is foamed to the target thickness and density for a fuller, softer handle.

04

Surface finishing

Embossing, printing, foil, perforation and transfer print to create the texture and gloss a product needs.

Technology

R&D & Technology

In-house calendering, coating and finishing lines, with development built around weight, width, hand-feel and colour.

Hand-feel & appearance

High gloss, semi-gloss, matt, suede and leather-grain effects for different product tiers — bags, furniture and automotive.

Performance

Formulations and surface structures tuned for abrasion, low-temperature flexibility, flame retardancy, UV resistance and easy cleaning.

Environmental

Low-odour, low-migration formulations, with screening for restricted substances such as phthalates, azo dyes and formaldehyde where the market requires it.

Application fit

Thickness and weight adjusted within one backing system to cover bags, furniture and sofas, automotive interiors, footwear, ball leather and tablecloths.

Development process

Development process

Every stage from enquiry to bulk production leaves a sample or a record to confirm.

01

Enquiry

Application, weight, hand-feel, colour and quantity confirmed.

02

Lab dip

Colour matched to your swatch or Pantone reference; colour card and swatches issued.

03

Sample approval

Colour, weight and hand-feel confirmed and a signed retention sample kept.

04

Pilot run

A small trial run validates the process and consistency.

05

Bulk delivery

Production to the approved standard, tracked end to end with batch records.

Customisation range

Customisation range

Typical ranges shown — the final specification is confirmed against the approved sample.

Thickness0.40 – 3.00 mm (adjustable)
Weight250 – 2000 g/m²
Width137 cm – 225 cm, custom widths available
BackingKnitted, woven, non-woven, brushed
SurfaceHigh gloss, semi-gloss, matt, perforated, transfer print, foil, printing
HandleSoft / medium-soft / medium-firm
ColourMatched to your swatch or Pantone reference
ApplicationsBags, furniture & sofas, automotive mats and seats, footwear, stationery, footballs, tablecloths

Need a specification developed?

Tell us the application, weight, colour and quantity and we will arrange a sample.

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